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CBD Extraction Methods: Ethanol vs. CO2 vs. Solventless

Dr. Jon, an extraction chemist, explains extraction methods in a CTU interview recorded in his lab

Short answer

Solventless (heat and pressure, such as a rosin press) uses no chemical solvent and keeps material fresh, but recovers fewer cannabinoids and suits small batches. Ethanol is widely available, quick and easy to run, but means storing a lot of solvent and managing residues. CO2 has the highest equipment cost but, according to extraction chemist Dr. Jon, the lowest operating cost per gram and no solvent residue. The right method depends on your volume, budget, local rules and the product you want to make.

Ethanol vs. CO2 vs. solventless at a glance

SolventlessEthanolCO2
How it worksHeat, pressure or mechanical separation (e.g. a rosin press)Plant material is washed in ethanol, which is then removedPressurised carbon dioxide acts as the solvent, then returns to a gas
Equipment costLow to moderateModerateHighest; Dr. Jon puts it at up to about double ethanol equipment
Running costLow, but low recoveryHigh, in Dr. Jon’s view (solvent and facility costs)Lowest per gram, in Dr. Jon’s view
Residual solventNone (no solvent used)Possible, especially with denatured ethanolNone left once the CO2 is removed
ScaleSmall, artisan batchesSmall to largeSmall to large; modern systems are more compact
Running-cost and equipment-cost comparisons are Dr. Jon’s views from his CTU interview (one equipment maker’s view), not independent benchmarks.

Solventless extraction: fresh material, low recovery

Dr. Jon describes the rosin press as the typical solventless setup: two heated plates press the plant material, live or dried, so the resin melts and runs out onto parchment paper. The advantage is a very fresh extract with no chemicals touching it. The disadvantage, in his words, is that recovery is poor: much of the cannabinoid content stays in the plant, and a rosin press is not a tool for processing large volumes of hemp.

Solventless extraction: pros and cons. Dr. Jon, extraction chemist (PhD) · 3:11 · Captions on (CC)

His key safety point: get a certificate of analysis (COA) for pesticides and heavy metals on the input material before you press it, especially fresh material. With no solvent step there is nothing in the process that removes those contaminants.

Ethanol extraction: fast and familiar, with trade-offs

Ethanol is popular because it is easy to get, quick and simple to use. Dr. Jon names three trade-offs. First, residues: food-grade ethanol is expensive, so many operators use denatured ethanol, and its denaturants can remain as contaminants. Second, the facility: storing large volumes of flammable solvent has to meet fire and building codes, which costs money. Third, operating cost, which he says is far higher per gram than CO2.

Ethanol extraction trade-offs. Dr. Jon, extraction chemist (PhD) · 2:40 · Captions on (CC) · One equipment maker’s view

His advice applies to every method: compare capital cost and operating cost before you buy. If you only look at the purchase price, your extract can end up costing more to make than competitors’.

CO2 extraction: higher upfront cost, lower running cost

For CO2, Dr. Jon puts the main drawback up front: equipment costs more, up to about double an ethanol setup. In his view the operating cost is the lowest of the three, so the difference can be recovered within months of steady operation. Because pure CO2 returns to a gas when it is removed, there is no solvent left in the extract. He adds that older complaints about CO2 systems, such as high power use, large footprints and low throughput, are less true of current equipment.

CO2 extraction: pros and cons. Dr. Jon, extraction chemist (PhD) · 2:33 · Captions on (CC) · One equipment maker’s view

Dr. Jon’s ethanol and CO2 comparisons come from a chemist who works with extraction equipment, so treat the cost figures as one maker’s view and get your own quotes.

What about hydrocarbon (butane) extraction?

Butane and propane extraction is a fourth common method, mostly used for cannabis concentrates. Like ethanol, it involves flammable solvents, residual-solvent testing and strict facility rules. Our guide to butane hash oil (BHO) covers it, and hot and cold extraction methods covers small-scale techniques.

Rules that apply whichever method you choose

  • Extraction is licensed and regulated by each state; what you may extract, and from what, depends on your license type.
  • Solvent-based labs must meet fire and building codes for flammable materials; many jurisdictions use NFPA 1, Chapter 38, which covers cannabis extraction facilities.
  • Finished products are lab-tested for potency and contaminants, including residual solvents, against limits set by your state.
  • For hemp, the federal definition changes on December 11, 2026: total THC including THCA counts, which affects which extracts and finished products are still hemp. See what changes.

FAQ

What is the best CBD extraction method?

There is no single best method. Solventless suits small, artisan batches and avoids solvents but recovers less. Ethanol is fast and easy to run but brings solvent storage and residue concerns. CO2 costs the most to buy but, in Dr. Jon’s view, the least to run and leaves no solvent behind. Volume, budget, local rules and your end product decide.

Is CO2 extraction better than ethanol?

It depends on what you are optimizing for. Dr. Jon says CO2 equipment can cost up to about twice as much as ethanol equipment, but that CO2 is cheaper to operate and leaves no residual solvent. Ethanol is quicker to get started with. These are the views of one chemist who works with extraction equipment, so compare quotes and operating costs yourself.

What is solventless extraction?

Solventless extraction separates resin from the plant with heat, pressure or mechanical methods instead of a chemical solvent. A rosin press, for example, squeezes material between two heated plates so the resin melts and runs out onto parchment.

Does ethanol extraction leave residue?

It can. Dr. Jon points to denatured ethanol in particular: the denaturants added to it can remain as contaminants in the extract. Finished products are tested for residual solvents under state rules.

Which extraction method costs the least to start?

Solventless and ethanol setups usually cost less to buy than CO2 systems. Dr. Jon’s point is that purchase price is only half the picture: count operating cost per gram over time, plus the facility work needed to store solvents safely.

Is rosin solventless?

Yes. Rosin is made with heat and pressure and no chemical solvent, which is why it is grouped with solventless methods.

Learn extraction from a PhD chemist, not a textbook. Dr. Jon’s full set of interview segments, from biomass preparation to isolate and residual-solvent testing, is part of the Cannabis Extraction Certificate. Or start with the free 10 Tips to Get Started in Extraction.

Sources

Jeffrey (Jeff) Zorn-CEO Cannabis Training University picture

Jeff Zorn

Jeff Zorn is the founder of Cannabis Training University (CTU), an online cannabis school with 50,000+ students since 2009. CTU is an IACET Accredited Provider, and its courses cover cannabis cultivation, business, medical cannabis, budtending, cooking, extraction and industry regulations. Jeff focuses on breaking down complex cannabis topics, like cannabinoids, terpenes, growing techniques and legal frameworks, into clear, practical guidance readers can apply right away. His articles are written for beginners, entrepreneurs and professionals who want to understand cannabis and make informed decisions. He regularly publishes educational articles on cannabis science, cultivation methods and industry changes, with an emphasis on real-world application, responsible use and staying current in a fast-changing market.

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